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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection interval determination and extension rules - Records review and baseline data collection - Code scope, jurisdiction, and regulatory requirements - Remaining life and corrosion rate calculations - TML/CML selection and measurement planning - Inspection methods and technique selection |
| Damage Mechanisms and Corrosion Assessment | 22% | - High-temperature damage and material degradation - Corrosion under insulation (CUI) and environmental degradation - Cracking mechanisms (environmental, fatigue, creep) - Damage assessment and prioritization - Internal, external, and localized corrosion |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Risk-based inspection (RBI) principles and application - Acceptance criteria and post-test evaluation - Hydrostatic, pneumatic, and leak testing rules - API 579/ASME FFS-1 screening and assessment |
| Design, Materials, and Fabrication Rules | 22% | - Welding, qualification, and PWHT requirements - Flanges, bolting, gaskets, and special components - Positive material identification (PMI) and traceability - Material selection, properties, and toughness requirements - ASME Section VIII, V, IX application - MAWP, thickness, and joint efficiency calculations |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Pressure relieving devices and overpressure protection - Authorization and responsibility for work - Rerating, reclassification, and nameplate updates - Documentation and post-work verification - Repair vs alteration definitions and procedures |
API Pressure Vessel Inspector Sample Questions:
1. When does the API-510 Inspection Code apply?
A) Only pressure vessels being fabricated for refinery/petro-chemical service
B) Pressure vessel being fabricated to ASME Section VIII, Division 1 or 2
C) Vessels after they have been placed in service
D) Vessels constructed to API-572
2. In API-510, what is the minimum required interval for external inspections if no RBI (Risk-Based Inspection) is implemented?
A) 1 year
B) 5 years
C) 15 years
D) 10 years
3. Discuss how ongoing global regulatory changes impact the implementation of API-510 standards.
4. Explain how API-510 addresses the retrofitting and upgrading of aging pressure vessels to meet modern operational demands.
5. According to API-510, which of the following is not a typical method for detecting under-insulation corrosion?
A) Visual inspection
B) Ultrasonic testing
C) Radiographic testing
D) Thermal imaging
Solutions:
| Question # 1 Answer: C | Question # 2 Answer: B | Question # 3 Answer: Only visible for members | Question # 4 Answer: Only visible for members | Question # 5 Answer: C |
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